Mirror Bracket

Mirror Bracket, also called mirror holder, is a series of products that we developed for a client from Scandinavia. Mirror Bracket products are used for holding mirrors for following applications:

-Traffic mirrors

-Cashier and observation mirrors

-Mounting material and fixing brackets

-Inspection mirrors

-Industrial mirrors

The process of Mirror Bracket manufacturing generally includes 4 steps - cutting, forming, assembling, and surface treatment.

-Cutting Process

We offer various cutting options including oxygen cutting, laser cutting, plasma cutting. For these mirror bracket products, the stamping is the most common way for material blanking.

-Forming Process

The forming process typically includes bending, punching, and milling. The nature of the parts’ design determines the method used. Deburring is an essential procedure before welding and assembling.

-Assembling

For mirror bracket products, one of the critical process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distortion after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspection, ensuring the complete functionality of the product.

-Surface Treatment

The normal surface treatment processes of mirror bracket product is blue zinc plating, other surface treatment including electrophoresis (KTL), powder coating, painting, hot dip galvanization are also available. For all surface treatment quality control, we offer coating adhesion, thickness, and salt fog tests or, other tests to be conducted upon request. Anodizing is available with aluminum materials.

Technical Specifications

-Material

High grade low carbon steel, mild steel for fastener parts  

-Other specifications

Capable in designing and developing necessary tools for mirror bracket products including forming dies, fixtures for welding, and test gauges for mass production QC. Surface treatment includes KTL, powder coating, painting and zinc plating. Flow Chat and Control Plan will be submitted to the client for discussion before production. 

Advantages

-Rich Experience

More than 10 years of experience in mirror bracket and related products development and production, especially to the European markets, with solid understanding of the material, technical and quality standards worldwide.

-Fast Turnaround

Generally, we provide a quotation within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 3 weeks for simple projects.

-Comprehensive Solution Provider

Auwell provides comprehensive services for mirror bracket products starting from designing, through prototyping, tooling/fixture development, sampling, mass production, and to logistic and post-sale support.

-Rigid QC Policies

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspection Mirror Bracket orders. Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before production, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specifications.

-Flexible Payment Term

Tooling payments need to be pre-paid. For mass production, we offer flexible payment terms, reasonable credit terms will be given, and clients only pay when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

The following catalogues of Mirror Bracket products are the ones which Auwell has produced and supplied to our distinguished clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstration purpose only.