Auwell has rich experience in supplying Sheetmetal Automotive OEM Parts to worldwide clients covers almost all sectors from small stamping parts to big body and chassis components.
Automotive industry has its own material standard, it is critical to use right material in accordance with the drawing requirements. Auwell organizes the production of Sheetmetal Automotive OEM Parts from TS16949 registered manufacture to ensure the product quality.
The process of Sheetmetal Automotive OEM Parts manufacturing includes 4 steps - cutting, forming, assembling, and surface treatment.
-Cutting Process
We offer various cutting options with thickness ranged from 1mm to 150mm, this includes oxygen cutting, laser cutting, plasma cutting. For small parts, the stamping is the most common way for material blanking.
-Forming Process
The forming process typically includes bending, hydraulic press forming with die, punching, and milling. The nature of the parts’ design determines the method used. Deburring is an essential procedure before welding and assembling.
-Assembling
For Sheetmetal Automotive OEM Parts, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distortion after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspection, ensuring the complete functionality of the product.
-Surface Treatment
The normal surface treatment process for Sheetmetal Automotive OEM Parts include electrophoresis (KTL), powder coating, painting, and zinc plating. For all surface treatment, we offer coating adhesion, thickness, and salt fog tests or, other tests to be conducted upon request. Anodizing is available with aluminum materials.
Technical Specifications
-Material
Mild steel, stainless steel, copper, brass, aluminum, and alloy steel
-Machine capacity
1,200 ton hydraulic press machine, 800 ton stamping machine, material cutting thickness up to 150mm for oxygen cutting, 60mm for plasma cutting, and 25mm for laser cutting. Maximum part size: 2,000*1,500mm.
-Other specifications
Capable in designing and developing necessary tools for Sheetmetal Automotive OEM Parts including forming dies, fixtures for welding, and test gauges for mass production QC. CMM is available for sample dimensional inspection. Surface treatment includes KTL, powder coating, painting and zinc plating. Flow Chat and Control Plan will be submitted to the client for discussion before production. PPAP documents are submitted together with the initial samples.
Advantages
-Rich Experience
More than 20 years of experience in Sheetmetal Automotive OEM Parts development and production, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.
-Fast Turnaround
Generally, we provide a quotation within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 3 weeks for simple projects.
-Comprehensive Solution Provider
Auwell provides comprehensive services for Sheetmetal Automotive OEM Parts starting from designing, through prototyping, tooling/fixture development, sampling, mass production, and to logistic and post-sale support.
-Rigid QC Policies
The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspection to Sheetmetal Automotive OEM Parts orders. Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before production, making sure all QC processes are in accordance with TS16949 requirements and drawing specifications.
-Flexible Payment Term
Tooling payments need to be pre-paid. For mass production, we offer flexible payment terms, reasonable credit terms will be given, client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.
The following catalogues of Sheetmetal Automotive OEM Parts are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstration purpose only.
Made by stamping, welding process, surface KTL treated. Automotive custom made parts. Custom made hose holder product, Auwell has rich experience in utilizing optimized process to produce the quality product at competitive price.
Made by stamping, welding process, surface KTL treated. Automotive custom made parts. Custom made chair base adjustor product, Auwell has rich experience in utilizing optimized process to produce the quality product at competitive price.
Made by stamping, welding process, surface KTL treated. Automotive custom made parts. Custom made chair base upper product, Auwell has rich experience in utilizing optimized process to produce the quality product at competitive price.
Made by stamping, welding process, surface KTL treated. Automotive custom made parts. Custom made chair base plate product, Auwell has rich experience in utilizing optimized process to produce the quality product at competitive price.